EK D5 X-Top Rev.2
Laing D5 Pump Top
by Cameron (skinnee) Shears - January 25, 2009


I want to thank Edvard from EK for providing a production sample of the EK D5 X-Top Rev.2 for testing purposes. Eddy as he is known as at XtremeSystems and other forums, gladly sent the sample to be included in the D5 round-up. Once the top went into production he quickly sent the top along with another product from Slovenia to Minnesota for testing...thanks again Eddy!

Intro

The EK D5 X-Top Rev.2 is the second revision of the EK D5 X-Top, this revision is entirely different from the original except for the EK styling and quality. Unfortunately, results were never released for Rev.1 and the performance numbers have always been left to speculation. Thanks to the Liquid Cooling community and their everlasting search for performance numbers coupled with the generousity of Eddy, we will not have to speculate on this revision.

The EK X-Top Rev.2 fits the Laing D5, which is re-branded by Swiftech (MCP655) and Koolance (PMP450). This top is a full replacement for the stock top that we all have become used to on the D5. Aftermarket tops have become standard for the Laing DDC series, but the D5 is new territory, I am happy to see another option for the D5 as the stock top has always left the users wanting to customize and push the solid D5 further.


EK D5 X-Top Rev.2 Kit






I am no stranger to EK products, the EK D5 X-Top Rev.2 is packaged in the familiar EK box. As with all EK products, the kit comes with everything you need to convert your stock D5 over to the EK top. As you can see in the picture above, the kit includes the impeller housing, backplate, mountplate and a bag of screws (8 M4x16mm button head & 2 M4x10mm flat head), allen wrench and a stop plug. The backplate in the kit eliminates the use of the ring collar on the D5. I was very happy to see the backplate on the EK kit, as the ring collar just does not work aesthetically when using an aftermarket top. The stop plug is included to plug either the front outlet or top outlet depending on which configuration you choose to implement, there is more on the outlets in the configuration options portion of the review along with tests for each of the configurations.

Note: The stock D5 mounting bracket is not used after converting your D5 to the EK X-Top Rev.2. The hole spacing is 35mm center to center on the EK mount plate versus 42mm center to center on the stock mount. Consideration must be made for your build when planning to incorporate the EK top.



Installation

As with all aftermarket pump tops, you will have to remove the stock impeller housing. On the D5 this is quite easy, twist the large collar and slide it off the back of the pump motor...see, simple. Now with just the D5 motor and impeller in our hands, we can proceed to fitting the EK X-Top Rev.2.

I need to admit something here...looking at the parts I had sitting on the bench and the installation instructions I was confused for a minute or two as I looked everything over and read the instructions a few times. Due to my temporary confusion I decided to capture some photos of the major steps of the installation process.

The first step after removing the stock mounting, top and collar is to fit the top with the EK o-ring. The o-ring was hiding in the backplate on my kit, remove the o-ring from the backplate and slide it over the impeller to the outer lip. The results of fitting the o-ring is pictured below.






Second step for installation is sliding on the backplate, put the molex and cord through the plate and slide it up to the lip and o-ring.






Now, I set the impeller housing on the table and place the motor with backplate into it so I could align the motor with the speed selector where I wanted it.






With the motor situated where you want it and the impeller in the housing, start inserting the 8 M4x16mm screws. I used the socket 775 tightening method, by tightening the screws in an X pattern until everything was nice and snug. In the image below, you see the D5 all dressed up with the EK X-Top Rev.2 and a nice set of Bitspower High-Flow 1/2" fittings (skinnee labs standard fittings).







Configuration Options

The EK D5 X-Top Rev.2 has two different outlet configurations, a front inlet/top outlet and a front inlet/front outlet. Photos of the two different outlet configurations are below and each configuration was tested at all D5 speed settings. You can find the performance data below in the Test section, with a full test report listed under the speed setting scatter plots. I apologize now for the dust laiden photo of the front outlet. I did not realize it was that bad until processing and there is just far too much dust to clean it up.


Front Inlet / Top Outlet




Front Inlet / Front Outlet







Performance Results Intro

P/Q Curves

Pump Curves or P/Q (P is pressure, Q is flow) curves are derived from two measurements, flow and pressure, and the P/Q curve is just a visual representation of the relationship between flow and pressure. For the curve, maximum flow rate (GPM or LPM) is the X axis and Pressure (PSI, mH2O, ftH20, mBar) is the Y axis.

Almost every pump specification I have ever seen comes with a defined maximum head (or lift) and maximum flow rate. Problem with these curves is they are based on perfect world conditions, where no restriction or resistance are factored into the data and resulting P/Q curve. The key for testing is setting up a test fixture to collect data for all capable ranges of the pump and top in order to develop a real world P/Q which uses the common components in a PC Liquid Cooling System, and that is exactly my goal for each Pump and Top test performed in the lab, we aim for real world scenarios and the resulting data.

One other item to note on P/Q curves is the Trendlines used on the scatter plots. DDC's trendline has a best fit polynomial using a 3rd Order, where as D5's have a best fit with 4th or 5th Order. Now the problem I am running into with Excel is a defect that has been around since Excel 2000 and polynomial trendlines and forecasting/prediction. Sometimes no matter what you do, the trendline will not work on a best fit with prediction, the code inside Excel is not consistent. As a result, some of the trendlines you see on the individual test reports will not represent the proper trendline. Additionally, I did not forecast or predict ahead on the compiled P/Q curves for all results, some did not have the Excel bug and some did.







Dynamic Head Pressure

In short, dynamic head pressure is the pressure measurement at the outlet minus the pressure at the inlet or the differential. Dynamic head pressure is a better measurement for the actual pressure the blocks will see in the loop. Many other pump tests have only measured the outlet pressure, which does not take into account the inlet pressure and does not represent a true pressure measurement for your cooling loop. Dynamic head pressure is quite easy to add to the Pump test fixture and requires a T fitting at the pump inlet and a T fitting at the pump outlet. The pump inlet T is hooked up to the negative side of the manometer and the Outlet T to the positive side of the manometer.


Power Consumption vs. Flow Rate

I took Martin's lead on this measurement and included these in the individual test results that you will find at the bottom of each speed setting graph. For each flow setting the voltage was regulated to 12.00 volts as set on the DC Power Supply and verified on the multimeter hooked up for all tests. In addition, the current (amps) draw was recorded for each flow setting, luckily the DC power supply I have has a display for amp draw, initially I had a multimeter hooked up but as tests went on the two displayed identical readings. As with Martin's tests, the voltage regulation and amp draw data recording is really used for the efficiency charts, but power consumption is displayed on the P/Q curve charts for your reference as well.


Efficiency

No shocker here, another test result that was started by Martin and I only feel that it is right to continue providing the information. The efficiency charts are simply a graphical depiction of the water horsepower to break horsepower of the pump at the given flow rate, showing which flow rate the pump (and pump top) will perform with the best efficiency.




Test Setup and Methodology

The pump testing loop is a completely separate loop on the test bench. The pump test loop is comprised of a custom built half gallon PVC reservoir, and gate valve for controlling flow. Bitspower 1/2" High-Flow fittings were used for consistency across all D5 pump top tests. I use an assortment of measurement tools for pump testing, here is the list.

  • Power: Mastech HY3005D (0-30V, 0-5A) Variable DC Power Supply
  • Volt/Amp Measurement: Fluke 23 Series II Digital Multimeter
  • Flow: King Instruments 7520 Rotameter, 0.5-5 GPM, 10" Scale
  • Pressure: Dwyer 490-3 Hydronic (Wet/Wet) Digital Manometer 0.00-50.00 PSI


  • For each configuration tested, the loop was bled and ran for 20 minutes prior to measurements taken. After 20 minutes, power to the pump was shutoff, and the Manometer was reset to zero PSI. This step ensures a proper measurement of the total dynamic pressure for the pump is recorded. Voltage is adjusted to 12.00 volts in order to achieve a constant voltage across all tests, voltage was verified prior to the 2 minute runtime and verified before measurements were recorded. Also to eliminate and pressure variation, each flow setting was , given a 2 minute runtime before measurements were recorded. For each flow setting the PSI, Voltage and Amperage are recorded.



    Test Results

    Here are the compiled scatter plots of the two configuration options for the EK D5 X-Top Rev.2 as well as the Stock D5. Below each scatter plot is the test data for each inlet/outlet configuration at the specified speed setting. The Performance Results Intro section of this page explains how to read the charts and the explanation of the data. Enjoy!




    Front Inlet/Top Outlet
    Front Inlet/Front Outlet
    Stock Top




    Front Inlet/Top Outlet
    Front Inlet/Front Outlet
    Stock Top




    Front Inlet/Top Outlet
    Front Inlet/Front Outlet
    Stock Top




    Front Inlet/Top Outlet
    Front Inlet/Front Outlet
    Stock Top




    Front Inlet/Top Outlet
    Front Inlet/Front Outlet
    Stock Top



    Conclusion

    The EK D5 X-Top Rev.2 was a different design that I was not anticipating, aesthetically I figured the design would be similar to the Rev.1. The change in design is definitely a plus, the backplate and dedicated mount plate are welcome changes. The capability of a top outlet or front outlet are also big benefits to the EK. This configuration option when laying out your loop might just be the piece you need to route tubing in a better manner. In addition to tube routing, the performance gains are only slightly reduced when using the front outlet over the top outlet. As with another of the D5 tops, the only real gripe I have is the mounting method. If you have previously drilled holes in your case for the stock D5 mounting bracket or (UN)Designs bracket you will have to drill at least one new hole to accomadate the EK D5 X-Top Rev.2 mounting plate. The stock mounting bracket or (UN)Designs bracket cannot be used with this top.

    Overall, the EK D5 X-Top Rev.2 is a great aftermarket D5 top. The top brings very nice performance gains from both outlet configurations. A well designed top, with backplate and mounting mechanism. If you're in the market for a D5 top, you cannot go wrong with the EK D5 X-Top Rev.2!


    Pros
  • Backplate for mounting the impeller housing
  • Clean and secure installation
  • G1/4 barbs, use any fittings you fancy
  • Multiple inlet/outlet configurations give you tube routing options
  • Large increases in flow and pressure across the typical restriction range
  • Performance gains on both outlet configurations over stock
  • Full kit to convert and mount with the top


  • Cons
  • Mounting plate screw holes differ from the stock bracket, existing builds will need to drill new mounting holes (doesn't use stock bracket)


  • Where to buy...
  • EKWaterBlocks.com - $42.35
  • Performance PCs - $39.95